UK gas network dreams of converting to hydrogen

A new study claims converting the UK gas grid to carry hydrogen instead of natural gas will help to meet the UK’s carbon reduction targets and is technically feasible without much disruption to consumers. It proposes Leeds as a pilot city, but there are still major problems to be overcome before it can go ahead.

The proposal is called the H21 Leeds City Gate and the report has been produced by the North of England’s gas distributor, Northern Gas Networks, which is clearly worried by what could happen to its assets down the line, as the country reduces its greenhouse gas emissions by 80 per cent of 1990 values by 2050, which is the target.

It commissioned Kiwa Gastec, Amec Foster Wheeler, and Wales & West Utilities to assess the prospects for converting the gas network to take hydrogen instead of natural gas for cooking in heating, beginning in Leeds and eventually covering the entire UK.

A UK-wide conversion of the grid to hydrogen gas could, it’s claimed, reduce greenhouse gas emissions associated with domestic heating and cooking – currently over 30 per cent of the UK’s total emissions – by a minimum of 73 per cent, as well as supporting decarbonisation of transport and local electricity generation.

The report argues that a hydrogen gas grid could use the existing underground natural gas pipe network, and that household appliances can be converted to run on hydrogen with far less disruption and expense than converting to renewable energy sources.

Dan Sadler, H21 project manager at Northern Gas Networks, said: “Households won’t be required to buy new appliances. The conversion process will be similar to that carried out in the 1960s and ’70s when 40 million appliances across 14 million households were converted from town gas to natural gas. We’d have special teams, working street by street to make the conversion as smooth as possible for customers with minimal impact in the homes and the highways.”

H21 says the project would be funded the same way as happened during that first conversion. This would allow the costs to be paid back over time and, alongside energy efficiency measures, would have a minimal impact on household energy bills.

Household appliances will, however, need to be upgraded or modified.

Pure hydrogen embrittles many pipeline steels causing cracking and many pipes are made of iron, but they are slowly being changed to polypropylene at a cost of around £1 billion (AU$1.75b) a year. This cost is spread across consumer bills.

NGN is proposing that Leeds, the UK’s third largest city, is used as a prototype test bed, and the conversion would take place from 2026-29. If successful, there would be a rollout across the UK, implemented at the pace required.

The government has cautiously welcomed the report as a contribution to the debate on Britain’s energy future.

John Loughhead, the chief scientific adviser at the Department for Energy and Climate Change, said: “Meeting the challenge of the Climate Change Act is a huge technical and business challenge. The H21 Leeds City Gate project has usefully explored one possible contribution to meeting this challenge. DECC, and wider UK government, are looking forward to seeing the full findings of the project in the final report.”

The Leeds proposal has received backing from local authorities and businesses including Leeds City Council, the Leeds City Region LEP and Tees Valley Unlimited LEP.

Councillor Lucinda Yeadon, Leeds City Council’s executive member for environment and sustainability, said: “Transforming Leeds into a hydrogen city would be a bold step. It could play a crucial role in how we heat and power our homes in the future alongside other sustainable energy sources.”

NGN is asking for £70-100 million to take the project to the next stage.

Big hurdles

There are several problems with NGN’s proposal besides replacing the pipes, to do with the energy content of hydrogen, and the process of obtaining it.

NGN is proposing the hydrogen be derived from North Sea natural gas with the carbon dioxide removed and placed securely back under the sea so that it doesn’t contribute to global warming.

But at present there is no proof this can work or will be cost-effective. Let’s look at this a little more closely.

Most hydrogen in the lithosphere is bonded to oxygen in water. Over 90 per cent of today’s hydrogen is mainly produced by a process called steam reforming, which uses fossil fuels – natural gas, oil or coal – as a source of the hydrogen. The carbon dioxide is removed and vented to the atmosphere.

Hydrogen produced from gas this way is two to three times the cost of the original fuel.

Of course, the energy content of hydrogen is less than that of the original fuel. The claimed energy efficiency for natural gas reforming is 75 per cent. Furthermore, by weight, a unit of hydrogen contains around three times more energy than natural gas or petrol:

  • Hydrogen: 33.33 kWh/kg
  • Natural gas: (82-93 per cent methane): 10.6-13.1 kWh/kg
  • Petrol: 12.0 kWh/kg
  • Methane: 13.9 kWh/kg

But natural gas is 7.857 times more dense than hydrogen, and we buy it by volume. Since natural gas carries 41.7 per cent less energy per unit of weight, you’d need to pipe to people’s homes just over three times as much volume of uncompressed hydrogen for them to get the same amount of energy.

Then there’s the climate change problem. The global warming potential of producing hydrogen using the steam reforming process is 13.7kg CO2-e per kg of hydrogen produced. Coal gasification, another major production method, delivers even worse emission levels.

A typical steam methane reforming hydrogen plant with a production rate of one million cubic metres of hydrogen a day produces 0.3-0.4 million standard cubic meters of CO2 a day, which is normally vented into the atmosphere.

To fully attain the benefits of using hydrogen, we must therefore either produce it from renewable energy – or capture and store somewhere the carbon dioxide removed during steam reforming – a process called carbon capture and storage. H21 is proposing the latter.

The renewables option

There are at least eight sustainable ways of producing hydrogen. Electrolysis of water is the cheapest but currently is much more expensive, around US$1500/kWh (AU$1971/kWh). A comparison of photoelectrochemical (PEC) and photovoltaic-electrolytic (PV-E) ways of producing hydrogen with low CO2 and CO2-neutral energy sources indicated that base-case PEC hydrogen is not currently cost-competitive with electrolysis using electricity supplied by nuclear power or from fossil-fuels in conjunction with carbon capture and storage. They are currently an order of magnitude greater in cost than electricity prices with no clear advantage to hydrogen storage as of yet.

A number of possibly cheaper technical breakthroughs are in the wings but we don’t yet know if and when they will be commercially viable.

Analysts at the US National Renewable Energy Laboratory who have looked into the feasibility of hydrogen, assume that 53kWh are required for an electrolyser to produce a kilogram of hydrogen (remember that’s 33kWh when converted), so we’d need a lot of renewable energy to create all the hydrogen to feed the grid, and it might just be more effective to send the electricity straight there and use it directly for heating and cooking.

The CCS option

The H21 proposal has been welcomed by Scottish Carbon Capture & Storage, a research partnership that includes the British Geological Survey, whose director, Stuart Haszeldine, called steam reforming with carbon capture and storage “the least cost method of generating the large amounts of hydrogen required”.

So he is right. Except that no one knows how much it will cost. The H21 report points towards the very few existing CCS projects in the US – but these operate under very different conditions.

Ever since CCS was first proposed over 15 years ago, I have been sceptical that it could work. It has always been seen as a get-out-of-jail card to permit business as usual in terms of fossil fuels and energy use while seeming to tackle climate change.

Every single deadline and target to get economically viable demonstration and proof-of-concept projects off the ground has been missed in Europe.

This crucial hurdle needs to be overcome – perhaps by backing a completely different and sustainable route to making the hydrogen, or by using the carbon dioxide removed as a feedstock for fuels, chemistry and polymers.

For the time being H21 is an interesting dream – but we must wait to see if it can become a reality.

NGN and SCCS were contacted for comment but did not respond before deadline.

David Thorpe is the author of:

Comments

5 Responses to “UK gas network dreams of converting to hydrogen”

  • Peter James says:

    I’ll chip in, and if that inspires someone with better knowledge to comment so much the better. I was looking at this sort of thing in the UK nearly 25 years ago, so again I really need updating! To conclude I can’t see this being a practical way forward. To make hydrogen via electrolysis you need to use more electricity (energy) than you can get from the resulting hydrogen (best conversion efficiency about 78% I think) and that doesn’t include all the energy (embodied) required to make the renewable energy equipment. Further, at the end of this we are simple burning the hydrogen to make heat, which arguably may be derived at the home via concentrated solar (enough to get 100 to 200 degrees heat for cooking). And then there is the issue of hydrogen, its darn slippery being some 3.8 times less dense than natural gas, so the issue of leaks is really real. The replacement of all infrastructure pipes to polyethylene, with welded joints will help but not totally stop the leakage…..but the bigger issue is in the homes themselves….have you turned your hand to gas fitting, it’s not at all easy to make gas (natural) tight joints (I’m thinking of pipe connections in the home, the meter, and in the cooker itself) so I’m thinking major leakage and safety concern.
    I’m not against the idea of ditching fossil natural gas, in fact I’m all for it, but I think the way to go is in localized biogas (methane = natural gas) with the main aim of recycling nutrients for local horticulture and arable farming and with the other benefit of producing gas for local use. Interestingly, I recently saw on Treehugger.com, a commercialized home scale biodigester and in the blurb they stated that an average household produces enough bio waste to produce enough methane for all their cooking needs….funny that I find myself looking for a example like that when much of the rural developing world already use this technology!

    • Tina Perinotto says:

      Thanks for adding to the debate, Peter. It’s so good to get people’s collective knowledge on this. There’s so much we don’t understand about new tech. I was telling someone about our hydrogen stories the other day and he said indeed slippery. In all new technology or repurposed older technology we need collective systems-style thinking to get things right. And we know with buildings, new technology and green innovation can take a few iterations to get right.

    • Whilst we want to aim for energy and conversion efficiency, it is important that most forms of energy supply see much greater energy loss. Coal fired power for example sees over 60% lost as waste heat, and similar for gas fired power. Any large scale electricity generation sees transmission and distribution losses also. Gas heating and cooking sees 10%+losses also.

      Suddenly 78% doesn’t sound so bad! Emissions and economics should be the primary drivers in my opinion, as well as meeting all the risk and practicability requirements.

  • Phil Whiteman says:

    This is like electric cars. Unless there is a sustainable, low-carbon way of producing and storing the hydrogen (or electricity for cars), what is the point?

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